How to remove stuck screw?

This guide will walk you through effective techniques to remove stuck screws easily and get your project back on track.

Removing a stuck screw can be frustrating, whether you're working on a DIY project, mounting a TV, or assembling furniture. Stripped or stuck screws can halt progress, but fortunately, there are several methods to remove them. 

Why Do Screws Get Stuck?

Screws can become stuck for a variety of reasons:

• Over-tightening:
  This can strip the head of the screw, making it difficult for a screwdriver to grip.
  
  
• Rust and corrosion:
  Screws exposed to moisture, especially outdoors or in damp environments, can rust, causing them to become stuck.
  
  
• Misalignment:
  Screws driven in at an angle or with too much force can jam.
  
  
• Debris buildup:
  Dirt or wood shavings in the threads can also lock a screw in place.

Tools You'll Need

To successfully remove a stuck screw, you may need a combination of the following tools:

• Screwdriver (flathead or Phillips)
• Pliers or vice grips
• Rubber band
• Penetrating oil or lubricant
• Drill with a screw extractor set
• Hammer

Step-by-Step Guide to Removing a Stuck Screw

1. Use a Rubber Band for Extra Grip

This is one of the simplest methods if the screw head is stripped and the screwdriver can’t catch.

• Place a wide rubber band over the screw head.
• Firmly press the screwdriver into the rubber band and slowly turn counterclockwise.
• The rubber band creates extra friction, giving the screwdriver grip to turn the screw.

2. Apply Penetrating Oil

If the screw is rusted or seized, applying a penetrating oil (like WD-40) can help loosen it.

• Spray or drip oil on the screw, focusing on the area where the screw meets the surface.
• Let the oil sit for 10-15 minutes to penetrate the threads.
• Try turning the screw again. For extra force, press down on the screwdriver as you twist to ensure the bit stays engaged with the screw head.

3. Use a Hammer

Sometimes, gentle tapping can help break the grip of a stuck screw.

• Lightly tap the handle of the screwdriver with a hammer while turning the screw counterclockwise.
• The vibrations help loosen debris or rust in the threads.
• Be cautious not to apply too much force, as this could damage the surface or break the screw.

4. Grab It with Pliers

If the screw is partially out but the head is damaged, try using pliers or a vice grip.

• Grip the screw head firmly with the pliers.
• Twist the pliers counterclockwise to slowly loosen and remove the screw.

5. Drill a New Slot

If the screw head is badly stripped, you can create a new slot for your screwdriver.

• Use a small metal drill bit to create a shallow hole in the center of the screw head.
• Insert a flathead screwdriver into the new slot and turn counterclockwise.

6. Use a Screw Extractor Set

For the toughest screws, a screw extractor set may be the best solution.

• Choose the appropriate size extractor bit based on your screw.
• Attach the extractor bit to a power drill and slowly drill into the screw, turning counterclockwise.
• The extractor bit is designed to grip the screw tightly, allowing you to twist it out easily.

Final Thoughts

Encountering a stuck screw doesn’t have to end your project. With the right tools and techniques, you can remove even the most stubborn screws. Start with the least invasive methods, like using a rubber band or pliers, before moving on to drilling or using an extractor set. Additionally, to prevent screws from getting stuck in the future, avoid over-tightening and regularly check for signs of rust or corrosion in outdoor or damp environments.

If you’re working with mounting equipment, such as TV mounts, always ensure that you use high-quality screws and mounting kits, like those offered by Condomounts, for a secure and long-lasting installation.